STR-POL-S

It takes about
1-2hrs
It costs about
10-20€
Difficulty
Low
License

Structure Pole Small

BEFORE YOU START

By following the instructions below and/or downloading the linked files you agree to the specified license agreement.

Tools

3d printer

3d printer

Protection gloves

Protection gloves

Handsaw

Handsaw

Sandpaper 40 grit

Sandpaper 40 grit - 100-220

Material

Superglue

Superglue

Alcohol 96

Alcohol 96

Spray can

Spray can

PVC tubes

PVC tubes - 1m x ø20 mm

Coloured Filament

Coloured Filament

Felt

Felt - Self adhesive

Components

Weights

Weights

O-ring

O-ring - 2x 11x2.5 (R8)

Magnet sphere

Magnet sphere - Ø12,7 mm

Electronic components

Magnet Sphere - Ø 12,7 mm
Neodymium, chrome-plated
We work hard to keep our links and components list updated, but It might happen that some of the components get discontinued. If you notice any anomalies with one of our components please let us know.

1 Overview

1.1. Components scheme

2 Printing

Wise advice

3D printed parts: if you don’t have a 3D printer you can produce the pieces in your local FabLab or order them online.

2.1. Printing

After downloading the files (3D print section above), print the pieces with the following printing settings:

Printing the base

Nozzle: 1,2mm, for a riffle effect download our Prusa Slicer settings
Material: PETG
Layer height: 0.8 mm

Printing caps, pin and ball-joint:

Nozzle: 0.4 mm
Material: PETG
Layer height: 0.2 mm
Infill: 20%

3 Preparation

3.1. Cutting and sanding the tube

Cut the tube into the given length, we recommend the use of a metal saw for a clean cut. Make sure to have a straight cut

Make sure to correct and refine the cut using sand paper and/or a file

Sand the complete length of the tube using a 220-grit sandpaper, this will optimise the grip of the finishing

Clean the whole surface with rubbing alcohol and a soft cloth.

4 Colouring

4.1. Colouring of tube and 3D parts

Follow our finishing guide

5 Assembly

Warning

BE CAREFUL WHILE HANDLING LEAD


Use protection gloves, don’t touch your mouth and eyes while touching lead and wash your hands carefully when finished. We strongly recommend putting the lead inside a zip lock bag to prevent particles from exiting the base.

5.1. PREPARING THE BASE

Insert the lead into the base, through the hole. Use about 1,2kg. making sure your base is stable enough.

5.2. Making of the base 2

Cut a circle of the self-adhesive felt, and center it at the bottom of the base. Make sure to have ca.10mm between the edge of the felt and the base

Attention

Make sure the glue stays on the outer side of the edge.


It must not touch the magnet or its housing. Apply some pressure and let dry for at least 15min.

5.3. Assembly of the magnet ball joint

Place the magnet into the joint body


Apply carefully small amount of superglue (ideally gel) over the rim of the body

Attention

Is the magnet free?


Shake the magnet-ball joint and make sure that the magnet is free inside. If it is stuck improvise to free it (i.e. with a thin pencil through the body bottom)


If it does not work try to gently remove the cap and repeat the operation

5.4. Assembly of the magnet ball joint 2

Carefully position the cap ontop of the body, pressing the pieces together to ensure proper bonding


Slide the o-rings onto the upper and bottom slots (incase more friction is needed use a 3rd one in the middle slot)

Wise advice

Be careful when putting the pieces together, make sure not to damage the finishing of the pieces.

If the tube is covered with foil insert the tube by turning it a bit until the bottom of the base.

If the tube is painted apply some pressure to widen the sides of the base close to the top, slide the tube inside and leave the sides gently.

5.5. Final assembly

6 STR-POL-S is ready!

STR-POL-S